Digitising The Supply Chain To Reduce Food Waste

A commentary by Dr Felix Flemming from TOMRA Food

The scale of the global food waste problem is staggering. According to reports*, 1.6 billion tons of food are lost or wasted every year, equating to a total value of USD$1.2 trillion being wiped from the supply chain. With one-third of the total amount of food produced globally being misused, the industry needs to look towards innovation and digitisation to combat this ever-growing trend.

Through embracing technology and digitising the food supply chain, a move can be made towards reducing the amount of food waste and loss within the industry. Not only that, but it can also help ensure there are enough resources to sustainably support the future global population.

With the UN’s Sustainable Development Goals setting a target of halving food loss and waste by 2030, I’ve looked at how the digitisation of the supply chain could help decrease global food waste.

The Need For Innovation To Reduce Waste

Although food waste is evident across the entire supply chain, the vast majority comes at the very beginning (during production) and at the very end (during consumption)*. The former of these is more common within developing countries, where the infrastructure is of a poor standard and cannot handle the food thus creating waste, whilst the latter is more pronounced in developed countries with waste being caused by both retailers and consumers.

According to the Boston Consultancy Group (BCG), the amount of food waste created in the supply chain is set to rise 1.9 percent from 2015 to 2030. You may think this is a small rise, but when put into perspective with the current 1.6 billion tonnes wasted every year, this figure will increase by 30.4 million tonnes.

To combat this increase in waste, the food supply chain needs to go under a digital transformation. From production and processing to the retailers themselves, systematic changes are required in food supply chain management to help everyone utilise this precious resource more efficiently and cut back on the amount of waste we’re creating as a society.

Utilising IoT In The Supply Chain

By having better levels of communication across the supply chain, the amount of food waste produced can be reduced. Each aspect of the supply chain must be in constant contact with one another to ensure our resources are managed efficiently.

This is where the Internet of Things (IoT) can support and improve supply chain efficiencies. Based on having interconnected and interrelated systems and processes, IoT allows each aspects of the food industry to have access to key data around the supply, production and management of produce—all of which can help reduce the amount of waste created. Without the wider adoption of IoT in the food supply chain, the levels of food waste could increase by 50-90 percent* as a result of several combined factors, such as the increase in food demand due to the ever-growing population.

By allowing all stakeholders within the supply chain access to key data shared across integrated systems, processes can be optimised further along in the chain to maximise how the produce is handled. For example, a bad batch of apples with a high percentage of internal browning would require a specific equipment set up and would need to be fine-tuned to ensure the maximum value can be extracted from the apples. It is believed that having this connectivity could save the supply chain up to USD$60 billion in waste.

Through having this pre-warning of any information regarding a batch of produce, farmers can not only optimise their yields by reducing the risk of waste, but other stakeholders can also plan accordingly to try and prevent the cause of waste.

Having this ability to share data through IoT can also help reduce waste from a consumer standpoint. Retailers could use the real-time data in stores to showcase when the produce was harvested or picked and offer insights into the projected “sell by” date. This can educate consumers further on how long they have to eat the produce, thus helping reduce food waste through the implementation of technology.

Using Innovation To Improve Current Infrastructure

As well as utilising IoT, the supply chain can also use digitisation to help improve the infrastructure it currently has in place.

Cold chain plays a huge role in the food industry creating waste, mainly due to poor infrastructure— in India, for example, USD$14 billion is lost every year through poor cold chain facilities*. However, implementing innovative and efficient systems can go a long way in addressing the food waste issue—particularly in developing markets. By deploying more advanced cold chain solutions within the emerging markets which share the data across the supply chain through IoT, it could prevent large-scale food loss and waste.

The conditions can also change in cold storage, and temperature affects many sorting technologies, so the ability to link cold storage sensors to packing equipment can enhance performance.

But this is non-existent in many emerging markets, creating poor food storage and transportation conditions early in the value chain that lead to large-scale food loss. Deploying more-advanced supply chain solutions—including cold chain in developing markets—could reduce the problem by USD$150 billion annually.

Investing in efficient sorting and grading systems is a key approach in helping the supply chain reduce food waste that is created earlier in the supply chain.

We want to know everything about the produce. Everything from the weight and size through to the external properties and defects, and even the internal chemical composition to predict ripeness and longevity. But there are only two points when you can gather information on individual pieces of fruit: when it’s picked and when it is sorted. These are the critical data acquisition points.

KPIs need to be based around understanding the types of defect types and classes/grades per batch, to help create a complete map and total view of the produce. This, in turn can help build up big data, meaning every batch gives you new insights and allows you build a bigger picture, creating the ability to make even more informed data-driven decisions. Where appropriate, data can be shared and augmented to ‘context’, such as weather data or geo-tagging.

The final step is to layer artificial intelligence to start to understand previously unseen patters and even more efficient ways of working.

Although these KPIs tend not to be designed to help limit the amount of waste produce, utilising sorting and grading technology can automatically support a waste-sensitive environment by recovering any produce and reusing it for another purpose, such as cattle feed or pet food. This means that rather than creating food waste, an alternative, more suitable use is found. Lower quality fruits can be used for juices or pulped to become products such as guacamole or apple sauce, whilst starches can be used for medical purposes. All of these help us reduce waste and put the lower quality produce to better use.

Going Digital To Fight Food Waste

With the ever-rising stats around food waste, now is the time for the industry to adopt a more digitised approach across the supply chain. Implementing integrated and innovative systems will allow all key stakeholders, from field to fork, to efficiently manage food and reduce the risk of waste at loss.

Digitisation won’t just help from a sustainability aspect, but also help businesses drive their own profitability by improving processes and efficiencies. It becomes the answer to the push-pull paradox for commercial benefits and combatting global food waste.

At TOMRA, we’re committed to creating sensor-based sorting and grading systems to help the supply chain win the battle against food waste. Through our systems, we aim to help food businesses maximise yields and ensure any produce can be recovered and reused, increase productivity with high capacity sorting and provide consistent high-quality food assurance.

*References available upon request.

Check these articles out:

US$106M Singapore-Based Fund Launched To Protect Asia’s Oceans From Plastic

Barry Callebaut Publishes Forever Chocolate Progress Report 2018/19

BASF And Fabbri Group Develop Sustainable Cling Film For Fresh-Food Packaging

Championing The Cause Of Organic Food Consumption

Mintel: Nutritional Innovations For Asia-Pacific’s Cerebral Age

Nestlé’s New Blockchain Platform

One Way That Supermarkets Of The Future Can Tackle The Scandal Of Food Waste

Packaging Has A Key Role In Reducing Our Food Waste: An Australian Perspective

Would You Like A Side Of Mould, Sir?